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Folding & Inserting Machines > Pitney Bowes Relay 3500
Pitney Bowes Relay 3500 Folder Inserter


Eliminate the time-consuming task of folding and inserting your mail with the Relay 3500 folder inserter. Our simple user experience is designed on a tried and proven platform, enabling you to finish up to 20,000 mail pieces per month.
With accuracy and reliability built in, your team gains confidence knowing that your critical mail is getting out the door accurately on time, every time, without errors.
Technical Specifications
- Cycle speed: 3,000 per hour
- Color Touchscreen UI: Standard
- Monthly Capacity: Up to 20,000/month
- Feeder configuration: 2 sheet feeders, 1 insert feeder, outer envelope feeder
- Fold Options: C, Z, Half (V), Double
- Integrity options: OMR, 2D
- Cascade from sheet feeders: Yes
- Envelope sealing: Standard
Accumulate before folding
- C or Z fold: up to 5 sheets
- Half fold: up to 10 sheets (2 groups of 5)
- Double Fold (Legal Paper): up to 3 sheets
Sheet Feeder Trays(s)
- Capacity per tray: 325 sheets 20 lb/75 gsm paper
- Paper sizes: Minimum: 7” (178mm) Width x 7” (178mm) Length; Maximum: 9” (229mm) Width x 16” (406mm) Length
- Paper weights: Minimum: 18lb/70gsm; Maximum: 32lb/120gsm
Insert Feeder Tray
- Capacity: 300
- Media sizes: Minimum: 5” (127mm) Width x 3.25” (82mm) Length; Maximum: 9” (230mm) Width x 6” (152mm) Length
- Media weights: Minimum: 20 lb/75gsm (non-folded cut sheet), 16 lb/60 gsm (folded material); Maximum: 50 lb/180gsm (single sheet) maximum compressed thickness of .078” (2mm)
Envelope specifications
- Capacity: up to 100
- Envelope Sizes: Minimum: 3.5” (88mm) Deep x 8.5” (220mm) Wide; Maximum: 6.5” (164mm) Deep x 9.5” (242mm) Wide
- Envelope weights: Minimum: 17lb (65gsm); Maximum: 26lb (100gsm)
- Programmable jobs: 20
Physical specifications
- Tabletop Dimensions: 28” L x 21” W x 25” H (711mm x 533mm x 635mm)
- Full Installed dimensions: 42” L x 21” W x 25” H (1067mm x 533mm x 635mm)
- Weight: 145 lbs / 66 kg
Accessory Physical specifications
- Vertical Power Stacker
- Installed Length: 14 inches / 356 mm
- Height: 24 inches / 610 mm
- Drop Stacker
- Installed Length: 10.5 inches / 267 mm
Additional Information
Pitney Bowes Relay 3500 Brochure