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Formax FD 6606 Series Folder Inserter

Formax FD 6606 Folder Inserter, Folding and Inserting Machine

Fully Automatic Modular Inserters
The versatile 6606 Series adapts to most any folding and inserting application. Models are available with 2 - 7 stations, offering the flexibility to meet your specific needs. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays. The 6606 Series is capable of folding and inserting top, middle and bottom-address documents into top-flap envelopes.**

Standard features include a large reversible full-color touchscreen control panel with a graphical interface, automatic paper and envelope presence sensors with indicators on the control panel, a vertical output stacker which can hold up to 500 filled envelopes, in addition to a large top-loading envelope hopper with a capacity of up to 500 envelopes. The 6606 Series includes an energy-saving feature which automatically puts the inserter into standby mode after 1 hour of being idle.

Various levels of Barcode Recognition (BCR) and Optical Mark Recognition (OMR) are available and feature CIS scanning technology, which can scan codes printed in any location on a document. Optical Character Recognition (OCR) is also available, which uses page numbering in 1/1 or N-of-M format to ensure each set is complete before being inserted into an envelope.
Additional options include a thin booklet feeder for up to 325 inserts, high-capacity output conveyor and envelope hopper for up to 1,000 envelopes each, side exit tray, cabinet and 402 Series Joggers.

Flexible
The modular 6606 Series is designed to meet your changing business demands. Documents up to 14” long, including checks, invoices and reply envelopes, can be inserted in almost any combination. It has the capacity to fold and insert top, middle and bottom-address documents into top-flap envelopes**, plus, special feeders are capable of handling glossy or thicker stock. The 6606 Series provides advanced inserting capabilities with an available 725-sheet High-Capacity Document Feeder, 1 or 2 optional Production Feeders with a capacity of up to 1,200 sheets or 325 BREs each, an optional Thin Booklet Feeder for up to 325 inserts, and High-Capacity Envelope Hopper for up to 1,000 envelopes. The standard vertical output stacker holds up to 500 filled envelopes in their original order. Additional output configurations include a side exit tray for up to 500 envelopes and an output conveyor which holds up to 1,000 filled envelopes.

Powerful
The 6606 Series processes up to 4,300 envelopes per hour, producing up to 80,000 finished pieces per month. The powerful system folds up to 10 sheets in half-fold and up to 8 sheets in tri-fold mode. Each standard feeder holds up to 325 sheets, while the available High-Capacity Document Feeder holds up to 725 sheets. Cascade mode maximizes output by connecting multiple feeders filled with the same document; when one feeder empties, the next automatically starts feeding.

Secure
Double document detectors are located at the feeder and the insertion area to ensure that no double documents are fed into the system. The 6606 Series utilizes electromechanical detectors which can operate with any print density, paper color, thickness or paper dust. Documents requiring inspection or special handling can be diverted automatically into the divert station, without interruption. Optional Barcode Recognition (BCR) and Optical Mark Recognition (OMR) feature CIS scanning technology which scans the entire width of the document, for greater flexibility in document design and reduced setup time between jobs with codes in different positions. OMR and BCR allow for the automatic insertion of multiple-page documents, eliminating the tedious task of manually collating and inserting. Optical Character Recognition (OCR) is also available, for page numbering in 1/1 or N-of-M formats which helps to ensure each set is complete before being inserted into an envelope.

Simple to Use & Energy Efficient
The large color touchscreen is easy to use, and can be viewed at an angle and tilted to the operator’s height. Paper Presence Sensors work with the AutoSetTM feature to detect the presence and length of paper and envelopes and display this information on the control panel, giving the user immediate feedback and making set-up easier. Operators can program up to 50 jobs, including the option of sealing envelopes. The top-loading envelope hopper and feeder cascade mode maximize operator efficiency and increase output. In addition, the energy-saving design automatically converts to standby mode after 1 hour of being idle.

Standard Features:

Abilities:

Options:


6606 SERIES FOLDER/INSERTERS LIST PRICE SERVICE AGREEMENT FREIGHT
FD 6606-Standard 2 Inserter - Two Station with 2 Standard Feeders $36,500 $3,650 $475
FD 6606-Special 2 Inserter - Two Station with 1 Standard Feeder and 1 Special Feeder on Bottom 37,995 3,795 475
FD 6606-Standard 3F Inserter - Three Station with 1 High-Capacity Document Feeder and 2 Standard Feeders 37,895 3,795 475
FD 6606-Special 3F Inserter - Three Station with 1 Special Feeder, 1 Standard Feeder and 1 High-Capacity Document Feeder 39,500 3,950 475
FD 6606-Standard 4 Inserter - Four Station with 4 Standard Feeders 41,495 4,195 475
FD 6606-Special 4 Inserter - Four Station with 2 Standard Feeders and 2 Special Feeders 42,895 4,295 475
FD 6606-Standard 5F Inserter - Five Station with 4 Standard Feeders and 1 High-Capacity Document Feeder 42,895 4,295 475
FD 6606-Special 5F Inserter - Five Station with 2 Special Feeders, 2 Standard Feeders and 1 High-Capacity Document Feeder 44,295 4,495 475
FD 6606-Standard 6 Inserter - Six Station with 6 Standard Feeders 47,095 4,795 475
FD 6606-Special 6 Inserter - Six Station with 4 Standard Feeders and 2 Special Feeders 48,595 4,895 475
OPTIONS FOR 6604 SERIES
FD 6606-00 Production Feeder - Field Installed 3,495 350 55
FD 6606-05 One (1) Short Feed Tray, Standard 595 60 40
FD 6606-06 One (1) Short Feed Tray, Special 625 60 40
FD 6606-10 Side Exit Kit, Rear (Requires FD 6604-11) 1,795 180 45
FD 6606-11 Catch Tray, Rear (Requires FD 6604-10) 525 50 45
FD 6606-15 Thin Booklet Feeder 9,895 990 75
FD 6606-20 Two Standard Feeder Add-On for up to 4 Station Models 7,995 800 65
FD 6606-21 One Standard Feeder and One Special Feeder Add-On for up to 4 Station Models  7,995 800 65
FD 6606-25 High-Capacity Conveyor Stacker (C5-2, Requires FD 6604-26) 3,095 310  
FD 6606-26 Conveyor Exit Sensor (Requires FD 6604-25) 500 50 45
FD 6606-30 High-Capacity Envelope Hopper (EF-4)  3,795 380  
FD 6606-35 OMR Advanced, 1 Track 3,195 320 22
FD 6606-40 OMR Advanced, 2 Track 4,595 460 25
FD 6606-45 OMR Flex 6,695 670 25
FD 6606-50 BCR Advanced 1D 6,195 620 25
FD 6606-55 BCR Flex 6,695 670 25
FD 6606-60 OMR - One Additional Code 1,295 130  
FD 6606-65 BCR - Flex Additional Code 1,295 130  
FD 6606-70 BCR Advanced 2D 5,895 590
FD 6606-75 OCR Reader 4,395 440 25
FD 2200-15 Data Integrity Scanning System - Sequence Check & Document Verification 18,995 1,900  
I-2200-15 On-site installation of Data Integrity Scanning System 2,995 - -
FD 6400-50 Cabinet  1,195   210

Technical Specifications

Feed Hopper Capacity: Up to 325 sheets, 20# paper (each feeder)
Envelope Hopper Capacity: Up to 500 envelopes, top-loading
Vertical Output Stacker: Up to 500 filled envelopes, reverse stacking output
Production Feeder (optional): 1,200 sheets / 325 BREs each, can install up to two
Side Exit Tray (optional): Up to 500 filled envelopes
Speed: Up to 4,300 pieces per hour, #10 envelopes
Duty Cycle: Up to 80,000 pieces per month
Paper Size*: 3.5” - 14” L x 5” - 9” W
Envelope Size*: 5.5” - 9.8” W x 3.5” - 6.4” H
Dimensions: 63” L x 36” H x 18” D (six-station models)
Weight: Approx. 308 lbs (six-station)
Voltage: 100 Volts AC 50/60Hz
Safety Certifications: UL, CSA approved

* Paper & envelope specifications may vary. All media must be tested.
** Bottom-address documents can be processed only in Half and Z-fold modes, up to 5 sheets.


Additional Information

Formax FD 6606 Brochure